Conveyors Archives - Material Handling Wholesaler

Single file to four lane divert back to single file

Fri, 06 Mar 2026 11:00:47 +0000

… thanks to traffic clamps, stops and cops! Multi-Conveyor recently designed this conveyor system to transport cases single file from a case erector/bag inserter, then divert to four (4) filling stations, with traffic clamp assist, and merge back into single file again. Cases are received onto a 28’ long ARB conveyor with pneumatically actuated rack and roll positioned under the belt at the three (3) divert locations. The ARB diverts onto multi-strand plastic belt transfer conveyors for delivery to a side flexing tabletop conveyor, feeding the fill area. Cases going to the fourth filling station will transfer over the end of the ARB belt. The filling station sections consist of dual 4” wide modular plastic belts with two (2) pneumatic side clamps and two (2) pneumatic vertical stops for positioning of two (2) cases at a time at the customer’s pant-leg chute (not shown). Clamps provide maximum stabilization during the filling process. Filled cases exit onto the LBP roller top belting for low-pressure accumulation associated with the merge areas. Three (3) manual traffic cops are included for FIFO (first in, first out) merge of the four lanes of filled cases back to a single flow. If cases arrive at the traffic cop simultaneously, one lane is allowed through while the other lane is locked out until the cases pass, then the second lane is freed, providing a seamless, collision-free merge. Post traffic cop, cases end transfer through multi-strand plastic belt spur sections, merging onto the final conveyor, sending cases to the customer’s downstream equipment. Conveyors are stainless steel construction for plant moisture purposes, with optional, more cost-effective, painted steel construction offered in non-environmentally related conveyor locations.

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Experience NORD’s Reliable, High-Performance Grain Solutions at GEAPS

Fri, 06 Feb 2026 14:40:02 +0000

NORD returns to GEAPS Exchange February 21 – 24, 2026 at the Kansas City Convention Center. The grain industry’s largest show, GEAPS Exchange, returns to the Kansas City Convention Center February 21 – 24, 2026 and NORD DRIVESYSTEMS will be in attendance at Booth 3526. NORD’s modular product system of gear units, heavy-duty industrial gear units, AC electric motors, and electronic control products for centralized and decentralized systems are highly configurable with over 20,000,000 unique standard options, offering a solution for nearly every application. Their solutions for the grain industry focus on robustness, versatility, and reliability while still delivering high performance and long service life. NORD’s specialized drive solutions meet the requirements of most grain production, processing, and packaging applications such as bucket elevators, drag and belt conveyors, screw conveyors, rotary valves, silo reclaimers, slide gates, feeders, and more. NORD will be showcasing these featured products at GEAPS Exchange Booth 3526: MAXXDRIVE® Industrial Gear Units MAXXDRIVE industrial gear units are ideal for heavy-duty grain applications such as bucket elevators, belt conveyors, drag conveyors, chain conveyors or en masse conveyors, drums, and more thanks to their high output torques up to 2,495,900 lb-in. The compact XC series is available in right-angle and parallel shaft designs with 11 case sizes, extensive input options, mounting options, and add-on modules for optimal application selection. Special sealing solutions, backstops, fluid couplings, and swing bases are available to meet the unique needs of applications such as bucket elevators while other specialized options for the grain industry include cooling and heating options for temperature management, safety features to protect operators and equipment, as well as reinforced bearing designs for high axial and radial loads. MAXXDRIVE XT industrial gear units feature two gear stages and a right-angle, symmetrical design capable of mirror-image installation, greatly reducing the number of replacement gear units required. Their finned housing design helps quickly dissipate heat while an axial fan and air guide covers enhance airflow, preventing the unit from overheating even at maximum power and making them a reliable, robust solution for high-speed applications as well as capable of withstanding fluctuating ambient conditions common in the grain industry. MAXXDRIVE industrial gear units also have the option of adding a Grain Endurance Package, a comprehensive set of protective measures that optimize performance, maintain reliability, simplify maintenance, and extend service life of the drive components in harsh grain environments. The predominant elements include a drying agent filter, oil sampling port, filter cart quick disconnects, oil level inspection sight glass, and an oil drain valve. UNICASE™ Helical Bevel Gear Units UNICASE helical bevel gear units are made from a robust, single-piece housing that offers long-lasting gearing, high axial and radial load capacity, minimum backlash, and a long service life for applications such as drag and chain conveyors, rotary feeders, and small belt conveyors. Thanks to 11 case sizes with a torque range up to 442,500 lb-in. and a variety of shaft and mounting options including the GRIPMAXX keyless bushing system, these gear units are highly adaptable to specific application needs. Various heavy duty bearing and spread bearing/flange mount designs additionally provide increased load capacity and extended service life. Electric Motors Electric motors from NORD are manufactured in-house for short lead times and meet all common global efficiency regulations and standards. The portfolio includes a wide range of both synchronous and asynchronous motors with efficiency ranging from IE1 all the way up to IE5+ ultra-premium efficiency. They are highly customizable with options including brakes, IP66 protection, encoders, external cooling fans, thermal protection, and more. Dust explosion protected motors and gas explosion protected motors are also available for hazardous locations. Screw Conveyor Package The NORD Screw Conveyor Package offers a compact, cost-effective alternative to traditional screw conveyor drives for UNICASE parallel shaft gear units and UNICASE helical bevel gear units. The innovative design utilizes a directly coupled gear motor or NEMA C-face input that eliminates the need for top motor mounts, pulleys, belts, or guards, enabling a safer, more reliable design that protects technicians, reduces system maintenance, and increases drive performance. An optimized sealing system with QUADRALIP seals assures lubricating oil stays inside the gearbox while contaminants, such as dirt and moisture, stay out. The standard CEMA mounting flange additionally provides versatility for application constraints thanks to multiple bolt patterns while the tapered 3-hole CEMA drive shaft allows for screw pipe misalignment and makes mounting and removal quick and easy.

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NORD delivers compact, modular drive systems for chain conveyor systems

Mon, 19 Jan 2026 13:58:02 +0000

Robust, versatile drive solutions from NORD DRIVESYSTEMS deliver efficient operation while reducing system variants and lowering TCO. NORD supplies compact drive technology with integrated multi-protocol Ethernet interface for conveyor systems in the food and packaging industry Chain conveyors are utilized across numerous industries to move goods and material due to their versatility, durability to handle frequent, heavy loads, and robustness in demanding ambient conditions. NORD’s modular system of gear units, electric motors, and electronic control products not only offer superior drive performance, but also greatly minimize the number of drive variants – resulting in reduced costs, Total Cost of Ownership (TCO), and CO2 footprint. The modular design enables simple installation and commissioning as well as easy drop-in replacements for ease of service. As space is often limited for industrial conveyor systems, the installed components must have a slim, efficient design and be cleverly arranged. NORD’s compact, UNICASE™ gear units lend themselves to these environments and feature versatile shaft arrangements configurable to meet unique application needs. The most popular solution for chain and drag conveyor applications is a right-angle gear unit with a hollow shaft design. Free input shafts, direct-mounted motors, and features to protect against harsh environmental conditions such as dust, high temperatures, and moisture are also available. Chain conveyors for food packaging often utilize NORD’s NORDBLOC.1® helical bevel gear units with IE3 asynchronous motors and motor-mounted NORDAC ON variable frequency drives. The decentralized VFDs cover a power range from 0.50 – 5 hp and are characterized by their full plug-in capability, plug-and-play functionality, low maintenance, and high reliability. They also feature an internal PLC on board for drive-related functions and an integrated multi-protocol Ethernet interface with PROFINET, EtherNet/IP and EtherCAT protocols easily set via parameters. Functional safety options such as STO and SS1 safely prevent dangerous movements to protect goods, systems, and operators. NORD’s drive solutions are also suitable for low temperatures of up to -22°F with special lubricants available for low/high temperatures. When stand-alone solutions are required, NORDAC PRO SK 500P variable frequency drives are utilized. The book-size design of the control cabinet VFD is suitable for nearly every drive application and the case sizes cover a power range from 0.33 – 50 hp with high overload capabilities. Functional safety options STO and SS1 are also available with the centralized solution as well as various modules to extend the scope of functionality. NORD’s drive solutions also deliver reliable operation for drag chain conveyors moving grain and other bulk materials, providing significant advantages regarding safety, environmental protection, and efficiency. Their products are suitable for all drag conveyor applications requiring multiple loading or discharge points such as transferring and removing materials from bulk storage bins. Designed for maximum reliability under demanding conditions, robust gear unit solutions for these applications include UNICASE helical bevel gear units, UNICASE helical inline gear units, UNICASE parallel shaft gear units, and MAXXDRIVE industrial gear units. Various hollow and solid shafts options, including GRIPMAXX, are available as well as options such as special seals to withstand the harsh environments, backstops to avoid material flowing the wrong way, and select CSA approved hazardous location motors.

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Omni Metalcraft RSL introduces VectoRoller™, a Patent-Pending Conveyor Roller Designed to support improved Lateral Package Movement

Mon, 05 Jan 2026 20:14:50 +0000

Omni Metalcraft RSL announces the introduction of VectoRoller™, a patent-pending conveyor roller engineered to help reduce friction during lateral package movement in warehouse, fulfillment, and 3PL operations. Traditional conveyor rollers are optimized for movement along the conveyor path, which can create resistance when packages are repositioned laterally during manual picks, merges, and intercepts. VectoRoller™ addresses this challenge with a wheel-based design that supports smoother lateral movement at high-interaction points along the conveyor. VectoRoller™ incorporates a series of wheels mounted perpendicular to the roller’s rotation. These wheels rotate in the direction of lateral movement, helping reduce resistance when packages are repositioned across the conveyor surface. The design supports smoother lateral package movement while maintaining standard conveyor operation. Engineered as a direct drop-in replacement for standard conveyor rollers, VectoRoller™ installs using common mounting methods and does not require conveyor system redesign. It is compatible with gravity and powered conveyor applications, including O-ring, poly-rib, and belt-driven live roller (BDLR) configurations, allowing facilities to improve lateral package movement while continuing to use existing conveyor infrastructure. VectoRoller™ is designed for use at pick stations, manual divert points, merge-and-align zones, accumulation areas, and other locations where lateral package movement occurs repeatedly throughout daily operations. Configuration options such as wheel spacing, bearings, and drive styles allow the product to be tailored to specific application requirements. “Across warehouses and distribution centers, operators regularly reposition packages laterally across conveyor rollers as part of their daily work,” said Luke Willemin, Product Manager for VectoRoller™. “Traditional rollers are not optimized for that type of movement, which can increase resistance and wear over time. By reducing the force required to move packages sideways, VectoRoller™ is designed to support smoother handling and make high-interaction conveyor areas easier to work with.”

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Flexibility in Manufacturing

Marcie Palmer — Tue, 23 Dec 2025 13:31:51 +0000

How Modular Conveyor Systems Support Agile Production in Plastics Applications In a manufacturing environment defined by frequent change, operational flexibility is now a competitive necessity. Product lines shift frequently, facility layouts change, and customer demands can pivot overnight. For operations leaders, one of the most essential components of flexibility is the conveyor system. Once viewed as a static component of plant infrastructure, conveyors have evolved into highly configurable tools that can support rapid change, streamline processes, and drive long-term cost savings. This shift is being driven by the rise of modular conveyor systems—customizable, reconfigurable platforms that adapt alongside production needs. Unlike traditional fixed systems that require substantial effort to modify, modular conveyors are designed to change with minimal downtime, labor, or capital expense. The Flexibility Imperative Traditional conveyor systems, while robust, often lack the adaptability necessary for modern manufacturing in plastics applications. In the past, introducing new product lines or adjusting production cells typically meant costly and disruptive overhauls. Modular conveyor systems solve these problems by enabling users to easily add, remove, or rearrange components. Labor challenges underscore the need for flexibility. With labor costs rising and high turnover, manufacturers need systems that reduce manual labor and simplify training. Modular conveyors minimize downtime through quick reconfigurations and automate product handling. Additionally, modular conveyors can be precisely tailored to product specifications. For example, a production line initially designed with flat conveyors can integrate incline modules to maximize space utilization or adapt to new equipment configurations. It is helpful to think of these modular systems as “building blocks,” allowing manufacturers to adapt their infrastructure without a major overhaul incrementally, improving manufacturing efficiency and reducing waste. Maintenance, Cost, and Safety Benefits A key advantage of modular systems is their low maintenance components. Components are typically off-the-shelf, enabling rapid replacement and minimal downtime. Parts standardization significantly reduces maintenance and inventory costs, and manufacturers benefit from volume pricing and straightforward spare parts management, enhancing the overall cost-effectiveness of these systems. Equally important, modular systems deliver significant safety benefits. Modular conveyor systems inherently reduce ergonomic risks by automating tasks traditionally performed manually. Modular systems mitigate pinch points while protective covers, hoppers, and modular safety accessories minimize injury risks. Conveyor systems can be made to comply with the specifications of OSHA, UL, and NFPA, ensuring the equipment meets local regulatory requirements and your company’s production needs. Supporting Smarter Automation As automation expands across industries, modular conveyors have become essential for flexible, future-ready production lines in the plastics industry. Their value lies in both their ability to adapt quickly to new processes and the range of accessories that enable seamless integration with automated systems. Modular conveyors with plug-and-play controls and accessories, such as metal detectors, hoppers, chutes, ionizers, and reject arms, can be easily configured for new products or regulatory needs. For example, hoppers and chutes help plastics manufacturers contain and guide molded parts or products, minimizing scrap and ensuring controlled flow during handling and packaging, while metal detectors in plastic lines prevent contaminants from damaging downstream equipment. Belt options like anti-static or easy-release surfaces allow facilities to handle diverse products and fit conveyors into tight areas with changing production layouts. These accessories address real operational challenges. Additional automation accessories such as integrating sensors and vision systems enables automated quality checks, such as counting, leak detection, or short-shot detection, supporting one-piece flow and reducing defects. By enabling quick adaptation, whether adding a cooling fan, swapping a belt, or installing a diverting arm, modular conveyors help operators maintain productivity and meet KPIs. Seamless integration with automation also supports real-time data flow, predictive maintenance, and Corporate & regulatory compliance needs. With the right accessories, a conveyor becomes more than a transport tool-it’s a dynamic platform that helps manufacturers optimize efficiency, quality, and safety as their operations evolve. ROI Considerations Though modular conveyors may cost more upfront than fixed systems, their long-term value is greater, especially for companies with uncertain or seasonal demand. Manufacturers can build in phases, scaling systems as needs grow, which spreads out capital costs through fiscal cycles and allows for more accurate planning, risk mitigation, and adaptability. From an engineering perspective, modular systems, like those designed by Dynamic Conveyor, an industry leader in conveyor technology, are built on standardized, interchangeable modules. This allows engineers to quickly reconfigure layouts, add incline or decline sections, or adapt to new equipment heights by simply inserting or removing specific modules without the need for custom fabrication or extended downtime. For example, if a production process changes from handling flat items to taller products, engineers can swap in taller flights or switch to a different belt surface to maintain throughput and product integrity. Scalability is particularly valuable for operations navigating fluctuating order volumes or evolving workflows. A facility can quickly add modules to accommodate peak season demand, or reconfigure existing lines to support new products-without the disruption and expense of a complete system overhaul or replacement. This flexibility ensures that conveyor investments remain aligned with actual business needs, reducing the risk of over- or underspending on automation infrastructure. Maintenance costs also tend to be lower with modular systems. Standardized, off-the-shelf components can be quickly replaced, minimizing downtime and simplifying spare parts management. Many modular designs are engineered for tool-less maintenance, allowing plant staff to perform repairs or adjustments without specialized training or lengthy shutdowns. For engineers and maintenance teams, this means less time troubleshooting and more time focused on optimizing production. Energy efficiency further enhances long-term ROI. Modern modular conveyors often feature variable-speed drives and high-efficiency motors, which help reduce energy consumption and operating costs over the system’s lifecycle. And because modular systems can be reconfigured or expanded without replacing the entire line, the total cost of ownership remains lower, even as production requirements change. For manufacturers evaluating these investments, seeking companies with decades of experience offers a useful benchmark. For more than 30 years, Dynamic Conveyor has helped companies in sectors from plastics to food processing realize rapid ROI by scaling systems as their needs evolve. In one case, a

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Cyclonaire welcomes Western Process Equipment as New Manufacturer’s Representative Network Partner

Thu, 09 Oct 2025 15:59:37 +0000

Cyclonaire has announced a new partnership with Western Process Equipment (WPE) as part of its expanding Manufacturer’s Representative network. This collaboration strengthens Cyclonaire’s presence across western Canada and enhances its ability to deliver customer-driven solutions with local expertise and support. Beginning October 2, 2025, WPE will officially represent Cyclonaire across the four western Canadian provinces: Manitoba, Saskatchewan, Alberta, and British Columbia. Since its founding in 2008, WPE has built a solid reputation for exceptional customer service and deep product knowledge, enabling the company to establish strong client relationships and a thriving business across a vast region of Canada. Cyclonaire looks forward to expanding market exposure through this partnership and gaining valuable insights into the unique challenges clients face in western Canada—particularly in the mining and minerals sector, where WPE has significant expertise and longstanding customer relationships. “We are excited to welcome Western Process Equipment into the Cyclonaire network,” said Jay Anzelmo, VP Sales and Marketing at Cyclonaire. “Their strong presence in western Canada, combined with their technical knowledge and commitment to customer success, aligns perfectly with our mission to provide innovative, reliable pneumatic conveying systems backed by exceptional service. Together, we’ll strengthen support for industries across this important market.” Through this collaboration with Western Process Equipment, Cyclonaire reinforces its focus on building strong regional partnerships that pair innovative solutions with local support. Clients in Western Canada will now benefit from broader access to Cyclonaire’s systems and the insight of WPE’s experienced team.

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Cyclonaire welcomes Alston Equipment Company as New Manufacturer’s Representative Network Partner

Thu, 02 Oct 2025 16:48:09 +0000

Cyclonaire has announced a new partnership with Alston Equipment Company (AEC) as part of its expanding Manufacturer’s Representative network. This collaboration strengthens Cyclonaire’s presence across the South-Central United States and enhances its ability to deliver customer-driven solutions with local expertise and support. Starting October 1, 2025, AEC will represent Cyclonaire across the key states of Georgia, Alabama, Louisiana, Texas, Oklahoma, portions of Arkansas, Mississippi, and the Florida Panhandle. Founded in 1985 by Mr. Jeff Alston, Jr., Alston Equipment Company has built a reputation for offering clients the best possible equipment and the most cost-effective solutions for their facilities’ needs. Over the years, the company has expanded to five strategically located offices in Hammond, Louisiana; Houston and Dallas, Texas; Madison, Mississippi; and Counce, Tennessee, serving customers across multiple industries with exceptional service and expertise. “We are excited to welcome Alston Equipment into the Cyclonaire network,” said Jay Anzelmo, VP Sales and Marketing at Cyclonaire. The opportunity to partner with a company like Alston Equipment—who brings 125 years of combined material handling experience to the market and has consistently been at the top North American region—was simply too valuable to overlook. AEC’s team offers an unmatched level of market reach and customer responsiveness.” “Their proven track record, technical expertise, and strong regional presence align with our value proposition of Right Solution, Total Solution, Lifetime Solutions. perfectly with our mission to deliver innovative, reliable pneumatic conveying systems backed by exceptional customer service. Together, we will expand opportunities and strengthen support for industrial clients across the region,” said Scott Berner, Business Development and Manager, Cyclonaire. The new partnership with Alston Equipment underscores Cyclonaire’s ongoing commitment to building strong regional networks that combine global innovation with local expertise. Clients in the South-Central United States will now benefit from enhanced access to Cyclonaire’s full range of pneumatic conveying solutions, supported by Alston’s highly experienced and responsive team.

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Seegrid supports VDA5050 to enable interoperability for modern Industrial Automation Environments

Tue, 22 Jul 2025 14:23:32 +0000

Seegrid Corporation confirmed that it is actively progressing its VDA5050 support—marking a major step forward in interoperability and system integration for industrial automation. With foundational capabilities already rolling out in 2025, the company is on track for full VDA5050 compliance in 2026. VDA5050 is an open interface standard developed by Germany’s VDA (Automotive Industry Association) and VDMA (Mechanical Engineering Industry Association) to promote seamless communication between AMRs and fleet management systems, regardless of manufacturer. As automation expands across inter-facility operations, this interoperability standard is becoming a vital component to the success of mixed-fleet deployments—accelerating integration timelines and reducing long-term operational costs. “Supporting VDA5050 is part of Seegrid’s broader commitment to building flexible, scalable autonomous solutions that evolve with our customers’ needs,” said Tom Panzarella, Chief Technology Officer at Seegrid. “Interoperability is an essential contributor to successful autonomy, and we’re excited to help lead this important industry shift.” Seegrid released a robust MQTT API that enables its AMRs to connect with today’s industrial automation and orchestration systems. This foundational release includes three primary components of the latest VDA5050 standard: Factsheet — Provides other systems with detailed information about the robot’s physical characteristics of the latest VDA5050 features Actions — Supports core remote controls, such as “Pause” and “Resume.” State — Communicates real-time robot status for enhanced visibility and coordination “Our customers are building more advanced and interconnected operations, and VDA5050 gives them the flexibility to do so without being locked into proprietary systems,” said Panzarella. “We have established the technical foundation for broader VDA5050 compatibility while delivering immediate integration value.” The standardization benefits of VDA5050 allow Seegrid’s customers to: Connect Seegrid AMRs with other VDA5050-compliant solutions Reduce custom integration overhead and complexity Unify fleet orchestration across diverse equipment providers Future-proof automation infrastructure with an open, scalable architecture Seegrid is already collaborating with select customers to deploy and validate VDA5050 features in live environments. “VDA5050 is a smart investment in the future of autonomous material handling,” said Chief Sales Officer David Griffin. “We’re proud to support our customers with the tools and standards they need to drive more open ecosystems where Seegrid AMRs can work side by side with other technologies—empowering them with more choice and control.” As an industry leader, Seegrid reinforces its commitment to deliver autonomy that works—and works well with others.

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Software as central element in mixed case palletizing for grocery retail

Wed, 16 Jul 2025 14:54:56 +0000

Grocery retail is characterized by high dynamics, increasing complexity of product ranges, and growing customer expectations with regard to delivery speed and availability. High-performance solutions are crucial for efficiently processing large-volume material flows, particularly in the context of full case handling. An intelligent software platform plays a central role, particularly in palletizing. With over 25 years of specialization in the grocery industry, TGW Logistics is among the leading providers in Europe. As a market leader in the area of systems suited for freezer applications, the intralogistics specialist offers a comprehensive full case product range. “We are in constant contact with our customers. Intensive communication and the ideas that arise from it help us to stay on the cutting edge,” explains Michael Schedlbauer, Vice President of Business Development, Grocery at TGW Logistics. The full case solutions cover all temperature zones—from dry goods to fresh and frozen foods (-22°F)—and enable automated handling of pallets, roll cages and thermocontainers. TGW Logistics builds on technologies developed in-house in all core areas: High-performance palletizer: over 700 packing units per hour, modular design, high redundancy, and optimal accessibility for maintenance. Depalletizing systems with various levels of automation to accommodate different types of packaging Highly dynamic shuttle warehouses with trays that can hold multiple SKUs and thus simultaneously allow a higher storage density and flexible picking. Exact sequencing directly from the warehouse or via the conveyor system to facilitate the targeted supply of goods for palletizing and further processes. Modular software platform WERX for efficient implementation, individually adapted to customer requirements “We build our solutions on a broad foundation of experience in the areas of integration, software, warehouse and conveying technology, and robotics. This makes us a reliable partner that our customers can count on. TGW Logistics takes care of the efficient operation and maintenance of the system during its entire service life,” emphasizes Peter Ehrenhuber, Director of Grocery Retail at TGW Logistics. Intelligent software platform WERX The software platform WERX is a central element of every TGW installation. With its team of over 700 specialists, TGW Logistics develops modular software solutions for the control, optimization, and visualization of all material flows. Special focus is placed on palletizing software, which guarantees maximum packing density and optimal packaging stability with the help of intelligent algorithms. Software and technology are constantly tested, calibrated, and developed further with the help of demo and test systems. Artificial intelligence boosts efficiency and reduces manual intervention In the area of depalletizing, TGW Logistics relies on camera-based, self-learning system behavior: with the help of AI algorithms, the system recognizes patterns and analyzes error patterns directly in the visualization. This fuels a continuous learning process that reduces the amount of intervention required from operators by up to 30 percent, which in turn directly affects the system’s overall performance. An intelligent multi-layer approach also comes into play during the creation of the packing plan prior to palletizing. This allows multiple requirements to be considered simultaneously and to be activated or deactivated as needed. The system recognizes any need for optimization based on current capacity utilization. This feature has already proven itself in practice for one of the leading food service providers in the U.S. When it comes to supplying end customers, the duration of stops to unload customer deliveries can be drastically reduced. This increases efficiency along the entire supply chain and strengthens competitiveness. Security as integral feature – NIS2, KRITIS & IT security In the face of rising regulatory requirements, e.g. as a result of the NIS2 Directive, as well as the significance of intralogistics as part of critical infrastructure (KRITIS), TGW Logistics is setting high standards in terms of security, availability and data protection—both for customers and for its own system landscape. “We are making long-term investments in IT security and process reliability,” stresses Hans-Peter Dirisamer, Director of Group IT at TGW Logistics. “Our aspiration is to establish sophisticated security structures that will play a preventive role and enable swift reaction in case of emergency. TGW Logistics takes a comprehensive approach that encompasses not only technical but also organizational measures. This includes redundant system architecture, coordinated access regulations, data encryption, and continuous monitoring, as well as emergency plans and recovery scenarios whose effectiveness are tested regularly.” Expansion to split case picking: one system, two worlds With the growth of online business, the requirements associated with picking single items for end customer orders (split case picking) are also on the rise. TGW Logistics has developed solutions just for this situation and has already implemented them at multiple customer sites designed especially for ecommerce. They make it possible to handle over 20,000 units per hour and are suited for delivering to end customers directly or for supplying stores with small lot sizes. Moreover, TGW Logistics offers integrated systems that seamlessly combine full case and split case picking, allowing the same system to handle both fast-moving and slow-moving items. This is made possible by: Highly dynamic shuttle technology to supply both areas at once An external sequencer developed in-house that sorts items intelligently based on target and delivery criteria The patented PickCenter One, a 1:1 picking workstation with integrated target sequencer for optimized picking order This integration offers maximum flexibility in the face of changing business models, e.g. in the case of seasonal transitions, changes to the product range, or increasing affiliation with convenience stores. Brownfield competence: integration during live operation Not every operator is able or willing to turn to greener pastures. TGW Logistics has extensive brownfield experience to draw on and has already successfully integrated numerous systems into existing buildings and software landscapes—often during live operation. The modular design of the TGW warehouse systems makes it possible to insert single functional units into existing infrastructure in a compact and flexible manner, whether as a partial extension or comprehensive modernization. Tried and true methods, comprehensive project planning, and experienced realization teams make it possible to accomplish integration with minimal interference in existing processes, all without compromising performance or scalability.

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Episode 603: MHI’s Conveyor and Sortation Solutions Group on smarter vertical integration

Mon, 30 Jun 2025 14:24:26 +0000

Kevin chats with Wesley Parkin of Qimarox and Steve Castle of Autoquip in this episode of The New Warehouse Podcast, recorded live from ProMat 2025. Representing MHI’s Conveyor and Sortation Solutions (CSS) Industry Group, Wesley and Steve unpack key challenges and emerging solutions in material handling, especially when it comes to moving Autonomous Mobile Robots (AMRs) between facility levels. The conversation dives deep into the CSS Group’s collaborative efforts, the growing need for smarter vertical movement, and how manufacturers and integrators are adapting traditional VRCs (Vertical Reciprocating Conveyors) to meet the precision demands of modern automation. Collaboration in the Conveyor and Sortation Solutions Group The CSS Industry Group under MHI isn’t just a gathering of companies—it’s a dynamic ecosystem of manufacturers, integrators, and solution providers committed to advancing the industry through shared knowledge and innovation. As Steve explains, “There are a number of manufacturers and system integrators… whenever we come together in an industry format, we can network, we can also kind of refer to one another.” This collaboration shines in initiatives like the CSS Group’s referral sharing program. Visitors to booths can scan a QR code and submit their needs to MHI, which then shares the inquiry with group members best equipped to help. Even among potential competitors, the group fosters cooperation. “None of us have identical product lines… so if we can cross-pollinate and just help be a resource to the customer, it adds value.” Vertical Movement: The Next Frontier for AMRs As AMRs become more prevalent, the conversation about how they navigate between levels in a facility is intensifying. Wesley notes this trend is evident on the show floor: “We see more and more need for AGVs going up and down between levels… we try to advise them, show them the benefits, and help them to automate their systems.” Traditionally, VRCs were designed for manual or forklift-assisted loading. But that’s changing. Steve describes how Autoquip adapted their lifts to accommodate the sensitivity of AMRs: “With an AMR, they’re a lot more sensitive… if it drives on the VRC and there’s a big bump, your load can shift and become unstable.” Their systems now include load-height sensors and smart controls, enabling better decisions about storage placement. This integration helps maximize density and supports dynamic interactions with WMS platforms. “Once we know the height of the load… they tell us what level to go store it at so that that feedback adds value in the density.” The ROI Behind Smarter Storage and Flexibility The shift to vertical integration isn’t just about optimizing space—it’s about unlocking flexibility and long-term ROI. Wesley emphasizes the value of going up instead of out: “The floor space they would need is huge compared to if you’re going to go vertical.” Steve breaks down how storage density gets a boost from automation that accounts for real-world conditions: “If your pallet is now only 36 inches high, they know that that pallet can be stored on the top floor… It’s just adding value in little ways.” When comparing AMRs and conveyors, Steve shares a powerful analogy: “Conveyors are like a train… and AMRs are like a delivery van.” Each plays a unique role, but AMRs bring flexibility, space savings, and modularity that many facilities need. Wesley adds, “There are huge benefits in going with the AMR… in terms of redundancy, maintenance, and floor space.” Key Takeaways on Conveyor and Sortation Solutions CSS members actively refer leads to one another, creating a stronger ecosystem for customers. AMR-compatible VRCs use load-height sensing to maximize storage density across mezzanine levels. Floor space constraints and the push for flexibility are accelerating interest in vertical movement solutions. AMRs offer redundancy and modularity not possible with fixed conveyors, making them ideal for evolving layouts. Smart controls and early-stage simulation help customers plan automation projects with a clear ROI path. The New Warehouse Podcast Episode 603: MHI’s Conveyor and Sortation Solutions Group on Smarter Vertical Integration

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New compact curve conveyor from Dorner

Mon, 21 Apr 2025 14:46:56 +0000

Dorner has introduced the C3 Compact Curve Conveyor. This product excels in many applications, including- but not limited to confectionery, packaged goods, and food handling. Joining Dorner’s collection of innovative belted conveyors, the C3 utilizes food grade belting and a unique designed to precisely move products through curves up to 180 degrees while maintaining the leading edge. The C3 is a versatile conveyor that fits seamlessly with Dorner’s low-profile industrial conveyor lines and the sanitary AquaGard LP. C3 is a fully configurable conveyor with 45°, 90°, and 180° options with a variety of widths, allowing you to customize it to your unique requirements. C3 provides seamless transfers of products as low as 25mm because of its small pulley and gentle material handling capabilities. The C3 is BISSC certified and has FDA-approved belting and plastics, allowing for the ultimate security in knowing that, with industry-standard cleaning processes, food products can travel without cross-contamination. With its multiple curve angles, the C3 is the ideal piece of an automation solution for a facility that needs to increase its production but within the confines of a small area. The flexibility and precision that the C3 provides allow manufacturers to ensure products can be transported to the right place, in the right position, and the right orientation every time. Key attributes and benefits of the C3 Compact Curve Conveyor: Sprocket Driven Belt: Provides low-tension belting assembly, allowing for minimal belt stretch. Low Product Lead Time: Dorner’s production process is designed to get solutions to customers faster than the competition. For standard C3 products, you can expect an industry-best lead time of 15 days or less. Multiple Stand Options: A variety of stand options includes table-top, short stand, and standard stand. Alignment with other Dorner Conveyors: The C3 was designed to align with Dorner’s Industrial conveyance solutions such as the 2200, 2700, and 3200. The system is also compatible with Dorner’s AquaGard LP for food and other applications that require intermittent wipe-down sanitation. Engineered Excellence: C3 is designed with the end user in mind by promoting easy installation and configuration based on unmatched flexibility in construction, utilization, and process matching.

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Vacuum conveyors for efficient material movement

Tue, 15 Apr 2025 11:30:36 +0000

Hapman highlights our Vacuum Conveyors, which are designed for efficient material movement across various industries. This line of conveyors showcases Hapman’s commitment to efficiency, versatility, and cost-effective solutions in material handling. At the core of Hapman’s Vacuum Conveyors is the regenerative blower technology, which enables effective material transport without relying on plant air, significantly reducing operational costs. The conveyors also feature a reverse-pulse filter cleaning system, ensuring maximum filter efficiency and minimizing downtime. The Vacuum Conveyors line includes three distinct models, each tailored to specific operational requirements: MiniVac: Utilizing dilute phase vacuum technology, this model excels over other options because the pipe can be routed around obstacles, offering flexibility in installation and operation. MiniVac is available in painted carbon or stainless steel. LP Series: Ideal for tight spaces. E-Line: Designed with safety in mind, protecting people and equipment from dust explosions. E-Line is rated for pressures up to 14.5 psi. The Vacuum Conveyors align with Hapman’s 80-year legacy of developing robust equipment tailored to specific industry needs. This product line is expected to significantly impact productivity and efficiency across various sectors.

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Epax Systems to distribute Sanitech Auger Compactors

Thu, 03 Apr 2025 21:42:33 +0000

Epax Systems, a supplier and installer of waste compaction systems, including stationary compactors, rolling compactors, vertical balers, and horizontal balers, has expanded its product offerings to include the complete line of Sanitech auger-style refuse and recycling compactors. “The addition of the Sanitech line of auger compactors allows us to better serve the needs of customers with high-volume compaction requirements,” said Epax president Stefan Nielsen. Sanitech Auger Compactors are more efficient than hydraulic ram-style units. As the auger spins, waste is efficiently broken down, creating higher bulk density in the container and storing as much as 50% more waste. This high degree of compaction significantly reduces haul frequency and expense. The auger is up to five 5-times faster than a ram system, so productivity is improved as workers spend less time feeding waste. An all-electric direct-drive system uses no hydraulics; there is no potential for adverse environmental impact from a hydraulic leak. Sanitech Auger Compactors are available in stationary and self-contained configurations. “Partnering with Epax Systems not only helps our sales efforts, but because of their intimate knowledge of compaction equipment also significantly bolsters our service and installation capabilities nationwide,” said SANITECH president Ron Kaptein.

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AI-powered robotics are reshaping the warehouse floor

Thu, 20 Mar 2025 05:00:42 +0000

Robots in warehouses aren’t a novelty, but with the infusion of AI, they’re becoming integral players in operations. These intelligent systems transform workflows, boost productivity, and reimagine human and machine relationships. From picking to transporting, AI-powered robotics drives the next generation of warehouse automation. From rigid automation to dynamic intelligence Fixed conveyors and ASRS systems have traditionally been used for warehouse automation. While functional, these systems require heavy investment in physical changes to the warehouse floor. With rapid technological advances and AI-driven safety improvements, self-driving robots that can easily be introduced into an existing warehouse are now becoming the norm. Autonomous mobile robots (AMRs) are the poster children for the flexibility AI brings to robotics. Unlike their fixed-path predecessors, AMRs navigate dynamically, using sensors and AI to chart optimal routes and avoid obstacles in real-time. This adaptability makes them ideal for warehouses managing diverse inventories or frequently shifting priorities. AMRs don’t just fit into a warehouse’s existing processes—they enhance them, offering a level of flexibility that static systems can’t match. Precision in every pick Gone are the days of robots merely transporting boxes from point A to point B. Today’s AI-powered robots are equipped with advanced vision systems and machine-learning capabilities to identify, grasp, and handle items of varying shapes and sizes with remarkable precision. These robots can do more advanced and precise tasks to handle inventory, and more innovations are popping up every month. This innovation is incredibly impactful in order picking, where accuracy is paramount. By reducing human error, these systems ensure orders are fulfilled correctly while simultaneously speeding up the process. The result is a smoother operation and happier customers. Redefining collaboration Robots are often seen as a replacement for human labor, but the reality is more collaborative. While AI-powered robots excel at repetitive, physically taxing tasks, they rely on human input for complex decision-making and creative problem-solving. In this symbiotic relationship, robots handle the heavy lifting — literally and figuratively — while humans oversee and optimize processes. This partnership boosts efficiency and enhances workplace safety, reducing injuries associated with strenuous activities. Overcoming barriers to adoption The potential of AI-powered robotics is immense, but challenges remain. High initial costs, integration complexities, and workforce skepticism can slow adoption. Strategic implementation is key for businesses to leverage these technologies fully. This means investing in the right tools, providing employee training, and partnering with experienced vendors to ensure a seamless transition. Balancing these factors ensures both operational success and workforce buy-in. A synchronized warehouse ecosystem AI-powered robotics has shifted warehouse automation from a tool of efficiency to a driver of transformation. By enabling more intelligent workflows, safer environments, and more flexible operations, this technology is not just reshaping warehouses — it’s redefining what’s possible in logistics. For businesses ready to embrace it, the future has never been closer. About The Author: Vee Srithayakumar is a product leader in warehouse management at Tecsys, driving innovation through AI-driven and advanced warehouse execution system initiatives. His contributions to the supply chain industry earned him recognition as a 2024 Supply & Demand Chain Executive “Pros to Know.”

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AI-powered robotics are reshaping the warehouse floor

Wed, 19 Mar 2025 05:00:00 +0000

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Vacuum conveyors for efficient material movement

Sat, 22 Feb 2025 11:00:27 +0000

Hapman, a custom bulk material handling equipment, has highlighted our Vacuum Conveyors, designed for efficient material movement across various industries. This line of conveyors showcases Hapman’s commitment to efficiency, versatility, and cost-effective solutions in material handling. At the core of Hapman’s Vacuum Conveyors is the regenerative blower technology, which enables effective material transport without relying on plant air, significantly reducing operational costs. The conveyors also feature a reverse-pulse filter cleaning system, ensuring maximum filter efficiency and minimizing downtime. The Vacuum Conveyors line includes three distinct models, each tailored to specific operational requirements: MiniVac: Utilizing dilute phase vacuum technology, this model excels over other options because the pipe can be routed around obstacles, offering flexibility in installation and operation. MiniVac is available in painted carbon or stainless steel. LP Series: Ideal for tight spaces. E-Line: Designed with safety in mind, protecting people and equipment from dust explosions. E-Line is rated for pressures up to 14.5 psi. The Vacuum Conveyors align with Hapman’s 80-year legacy of developing robust equipment tailored to specific industry needs. This product line is expected to significantly impact productivity and efficiency across various sectors.

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Pacline Conveyors to showcase robotic empty carton handling system at ProMat 2025

Mon, 03 Feb 2025 15:01:43 +0000

Pacline Conveyors has announced its participation in the highly anticipated ProMat 2025 trade show, taking place March 17-20 in Chicago, IL. At Booth #S1471, Pacline will demonstrate its innovative robotic empty carton loading solution designed to transform order fulfillment processes in distribution centers and warehouses. The system will seamlessly integrate Pacline’s PAC-LINE™ enclosed track conveyor, a Motoman robot equipped with a specialized end effector to expertly load empty cartons onto an overhead monorail conveyor from a Motor Drive Live Roller (MDR) conveyor to replicate a real-world order fulfillment solution. This demonstration highlights Pacline’s capability to provide a fully automated solution that optimizes the delivery of empty cartons to operators, achieving consistently high rates, while reducing labor dependency. Pacline’s conveyor systems are essential for streamlining the delivery of e-commerce cartons, retail replenishment cartons, or donor totes, in order fulfillment environments such as: Person-to-Goods: using Pick Modules with Pick to Light, Pick to Voice, or RF technology. Goods-to-Person: using Unit Sorters, Zone Routing systems (or Pick-and-Pass), Cubic Automated Storage and Retrieval (cASRS) or Autonomous Mobile Robots (AMRs). The comprehensive showcase underscores Pacline’s expertise in integrating robotics, conveyor systems, and other technologies to address the evolving demands of a wide range of industries such as consumer goods, apparel, shoes, electronics, packaged food, and bath products. In addition to the robotic loading system, Pacline offers a broader suite of automation solutions designed to meet the specific needs of distributors, integrators, and end-users. “Automation is the future of material handling, and we are excited to showcase our solutions at ProMat 2025,” says Karl Scholz, President of Pacline Conveyors. “This robotic carton handling system is a prime example of our commitment to innovation and excellence in meeting the needs of modern distribution centers.” Visit us at Booth #S1471 to explore how Pacline’s cutting-edge technologies can revolutionize your operations. Meet with our team of experts and discover how our solutions can be tailored to fit your unique needs.

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Vacuum conveyors for efficient material movement

Fri, 24 Jan 2025 14:00:51 +0000

Hapman has announced its Vacuum Conveyors, designed for efficient material movement across various industries. This line of conveyors showcases Hapman’s commitment to efficiency, versatility, and cost-effective solutions in material handling. At the core of Hapman’s Vacuum Conveyors is the regenerative blower technology, which enables effective material transport without relying on plant air, significantly reducing operational costs. The conveyors also feature a reverse-pulse filter cleaning system, ensuring maximum filter efficiency and minimizing downtime. The Vacuum Conveyors line includes three distinct models, each tailored to specific operational requirements: MiniVac: Utilizing dilute phase vacuum technology, this model excels over other options because the pipe can be routed around obstacles, offering flexibility in installation and operation. MiniVac is available in painted carbon or stainless steel. LP Series: Ideal for tight spaces. E-Line: Designed with safety in mind, protecting people and equipment from dust explosions. E-Line is rated for pressures up to 14.5 psi. The Vacuum Conveyors align with Hapman’s 80-year legacy of developing robust equipment tailored to specific industry needs. This product line is expected to significantly impact productivity and efficiency across various sectors.

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ROYPOW introduces a fully automated forklift battery module production line

Fri, 10 Jan 2025 17:35:38 +0000

ROYPOW has announced the launch of a new fully automated forklift battery module production line, further enhancing its manufacturing capabilities. This underscores ROYPOW’s commitment to smart manufacturing and highlights the company’s ongoing drive for technological innovation and industrial advancement. The newly introduced, million-dollar fully automated forklift battery module production line offers high flexibility and efficiency to maximize throughput. It features a dust-proof design that exceeds industry standards, ensuring enhanced product reliability. Advanced technologies, including cutting-edge laser welding with real-time welding process monitoring, ensure precise and durable welds. Comprehensive quality monitoring is implemented across multiple critical processes, while key parameters throughout the entire production workflow are fully traceable via the Manufacturing Execution System (MES), guaranteeing consistently high product quality. “We are excited about introducing this new production line, which is part of our strategy to innovate and strengthen our manufacturing capabilities continuously,” said Xie, Director of the ROYPOW Engineering Department. “This line integrates cutting-edge technologies to boost production efficiency and accuracy, ensuring we deliver the highest quality lithium forklift battery products to our customers. Additionally, we have achieved multiple technological advancements with this project, setting new benchmarks for the industry and reinforcing our leadership in lithium battery technology.” Advanced Manufacturing With the addition of the new production line, ROYPOW now operates 13 advanced production lines across a 75,000-square-meter facility, including 3 fully automated module lines, 1 high-precision fully automated SMT line, 1 AGV automated line, 5 semi-automated assembly lines, 2 semi-automated module lines, and 1 selective wave soldering line. These lines, equipped with advanced production equipment and technologies, bring the total production capacity to 8 GWh per year and empower the company with fast delivery capability to meet the growing global demands for ROYPOW energy solutions. Additionally, a new overseas factory with 6 production lines expected to achieve a production capacity of 2 GWh is currently under planning. In line with its commitment to advanced manufacturing, ROYPOW integrates smart technologies throughout its production processes and establishes an automotive-grade control and quality traceability system for all lines. The entire production workflow guarantees full traceability, enabling swift responses to any manufacturing issues. This not only enhances efficiency but also maintains the highest quality standards, ensuring each product consistently meets requirements for quality and reliability.

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ALPS Inspection introduces BottleStop™ Multi-Head Leak Tester

Tue, 07 Jan 2025 18:27:44 +0000

ALPS Inspection is the global industry-leading manufacturer of non-destructive, in-line leak inspection equipment for empty plastic containers of all sizes, shapes, and materials. Today, ALPS Inspection has announced the launch of its new BottleStop Multi-Head Leak Tester. BottleStop offers unmatched versatility and reliability in a streamlined, cost-effective solution designed to meet the evolving needs of blow molding manufacturers. BottleStop is tailored for manufacturers producing angle neck, choked neck-prone, and large, stable containers. With enhanced capabilities, including angle neck testing and advanced control systems, it delivers the performance and precision required for today’s quality control standards. “Our customers face increasing demands for efficiency and precision in their production processes,” said Jill Shearer, General Manager for ALPS Inspection. “BottleStop addresses these challenges by ensuring controlled container handling for tricky applications. It’s not just a leak tester—it’s a streamlined solution that meets a specific market need.” BottleStop integrates seamlessly into existing production lines, requiring minimal modifications saving on floor space. Its flexible design supports various container types and configurations, making it an ideal solution for a wide range of industries, including household, industrial, and automotive applications. Capable of inspecting up to 65 containers per minute, BottleStop combines speed with precision. Key Features of the ALPS BottleStop Multi-Head Leak Tester include: Multiple configurations: Inspects up to 65 containers per minute in 2-, 3-, or 4-head configurations. Testing probe adaptability: Switch between angle neck and standard neck applications with an optional choked neck probe available. Seamless integration: Mounts over the existing conveyor system with no major modifications required. Compact design: A small footprint allows for easy implementation in space-constrained production environments. User-friendly controls: Features a full-color HMI touchscreen with data graphs and reports for efficient process monitoring. Automated performance: The gate cylinder regulates container flow, while programmable sensors ensure precision in testing and defect rejection. BottleStop is equipped with ALPS’ latest technology that optimizes production performance while maintaining stringent quality control standards. It provides valuable features such as a self-test function to verify system calibration and ensure reliable detection of even the smallest defects. “With BottleStop, manufacturers can confidently meet today’s quality demands and prepare for the challenges of tomorrow,” Shearer added. “This system is designed to support ongoing product innovation and deliver consistent results, making it a vital tool for many production lines.” BottleStop is ideal for HDPE containers produced through the Extrusion Blow Molding (EBM) process, including products such as household toilet bowl cleaners, industrial chemical containers, and automotive fuel additive containers. With its flexibility and adaptability, BottleStop is a valuable asset for manufacturers seeking a reliable, streamlined leak detection solution.

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