Automated Equipment Archives - Material Handling Wholesaler

Jungheinrich takes a stake in Navflex and develops an autonomous solution for truck loading and unloading

Tue, 23 Jun 2026 14:27:44 +0000

AI-based software for navigation and process control at the loading dock Mobile solution for tight, variable environments without additional infrastructure Field tests under real operating conditions with major customers launched Jungheinrich AG is taking a stake in Navflex Inc., a technology company specializing in Physical AI and the automation of truck loading and unloading. The investment strengthens the partnership between the two companies, with the goal of bringing an autonomous solution for one of the last non-automated core processes in intralogistics to market. Development is clearly focused on the requirements of the European and North American markets. Navflex, a technology company established in Germany and the United States, focuses on automating truck loading and unloading – one of the most technically demanding use cases in intralogistics. Different trailer geometries, changing load carriers, and confined space conditions place high demands on technology, safety, and reliability. At the same time, demand for automation at the loading dock is particularly high, as labor-intensive processes meet a shortage of skilled workers and increasing pressure for efficiency. “Loading and unloading trucks is a key bottleneck in the material flow for many of our customers,” says Dr. Tobias Harzer, Chief Automation Officer of Jungheinrich AG. “Together with Navflex, we are developing a solution that specifically addresses this process and reliably automates it. In addition to robustness, compactness, and maneuverability at the loading dock, we place particular emphasis on safety – especially in environments where humans and machines operate side by side.” As part of the collaboration, Jungheinrich combines its expertise in developing industrial trucks and autonomous mobile robots, its broad industry know-how, as well as its systems integration and service capabilities with Navflex’s software and robotics expertise. The joint solution is based on an industrialized vehicle platform from Jungheinrich that is being consistently further developed for automated operation at the loading dock. The result is an autonomous mobile solution tailored to the requirements of variable dock environments, which can be integrated into existing logistics processes without additional infrastructure. Navflex contributes specialized software for autonomous perception, navigation, safety, and process logic in the truck environment. “We deliberately chose to tackle a problem that was long considered hardly automatable,” says Chuck Stovall, CEO of Navflex. “To enter the European market, we need a partner that can deliver industrial execution, scaling, and global service. This is exactly where Navflex and Jungheinrich complement each other. In automation and AI, our partnership is truly 1 plus 1 equals 3.” Both partners are working closely to integrate hardware and software into a robust end-to-end solution that meets the requirements of day-to-day operations. The joint solution is currently undergoing extensive field tests with major customers under real operating conditions. By taking a stake in Navflex, Jungheinrich underscores its ambition to further advance end-to-end automated material flows and to unlock one of the remaining interfaces at the loading dock that has so far been difficult to automate.

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OMRON Robotics to Demonstrate Next-Generation Autonomous Mobile Robots at Automate 2026

Mon, 15 Jun 2026 14:06:36 +0000

Advancing smarter material flow with the all-new LD-150 and LD-300 AMRs OMRON Robotics will demonstrate the next generation of its flagship LD Series autonomous mobile robots (AMRs) — the LD-150 and LD-300 — at Automate 2026, being held June 22–25 at McCormick Place in Chicago, IL. At Booth #3080, attendees will see the new AMRs operating in material transport applications. Expected to begin shipping in Q4 2026, the new models move more in less space, bringing higher payload capacity, advanced safety features and performance enhancements to the LD Series platform. Unlike traditional automated guided vehicles (AGVs) or fixed-path systems, these AMRs adapt dynamically to changing layouts, people and workflows, helping operations teams reduce manual transport, improve material flow and scale automation without major infrastructure changes. “Manufacturers are under pressure to move materials faster while adapting to labor constraints, changing layouts and rising throughput demands,” said Justin King, vice president of product management, marketing and business development at OMRON Robotics. “The LD-150 and LD-300 give customers a more flexible AMR platform for heavier transport tasks in tighter spaces, with fast wireless charging and OMRON FLOW Core integration to simplify deployment and mixed-fleet management.” Built for Higher-Throughput Material Transport The expanded lineup adds new performance, uptime, navigation and fleet integration capabilities for high-throughput material transport in demanding production environments. Compact, high-payload design: Up to 150 kg in a 500 mm-wide footprint for the LD-150 and up to 300 kg in a 580 mm-wide footprint for the LD-300. Higher transport availability: Speeds up to 2.1 m/s and wireless inductive charging in 30 minutes or less. Built for changing environments: Compact navigation with support for facility transitions, including 5-degree grade ramps. Integrated for safe scalability: Combining safety scanner coverage of up to 360-degree, ISO 3691-4:2023 compliance and support for FLOW Core software, the new AMRs help manufacturers manage deployments alongside existing LD Series robots and other OMRON mobile robot fleets. End-to-End Automation from a Single Partner Visitors to Automate will also see how OMRON’s combined portfolio connects mobile robotics, machine control, vision, safety and data in integrated production environments. Partner demonstrations with ROEQ and NORD Modules will show how AMRs, topper solutions and supporting technologies come together for real manufacturing and logistics workflows. Featured solutions on display: Application-ready AMR demonstrations with topper solutions for material transport and handling applications. Sysmac platform connectivity that unifies robotics, vision, safety and production data across automation systems. VHV5 Vision System and MTC demonstrations showing advanced inspection, quality control, compliance and proof of performance. DX100 and video-based displays highlighting data collection, predictive maintenance, operational optimization, IT/OT integration and AI-supported decision-making.

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Sensory Robotics Launches UL-Certified 3D Virtual Robot Safety System

Wed, 10 Jun 2026 19:05:43 +0000

Cincinnati safety startup debuts its SR-1 fenceless human and robot collaboration at Automate 2026 in Chicago Sensory Robotics, an industrial safety startup company modernizing how people and robots work together, will introduce its SR-1 system — which uses 3D time-of-flight sensing to build a live, invisible safety zone around an existing industrial robot — at Automate 2026 in Chicago, June 22–25. The system watches the space continuously, letting the robot run at full speed when the area is clear, slowing it down as a person approaches, and stopping it instantly if someone or something gets too close. The result is that people and fast, heavy robots can work in the same space without the cages and fences that have defined factory floors for decades. Removing Safety Fences Through Certification Physical safety fencing consumes valuable floor space and forces a choice between speed and proximity. Slow-moving collaborative robots designed to be safe near people solved the proximity problem but gave up the speed and payload that production lines depend on. The harder barrier was never just engineering — it was approval. Regulated manufacturers cannot deploy a fenceless system without independent certification, no matter how well the technology performs, because insurance guidelines and regulatory compliance hinge on worker safety. Safety requirements are a large part of why the fence line has stayed in place. After years of effectively demonstrating its worth, the SR-1 system has been certified under UL 1740 (cULus) and validated to Performance Level d, Category 3 under ISO 13849, with a PFHd of 1.73 × 10⁻⁷, a level of safety certification that is notoriously difficult to achieve and that regulated manufacturers require before deploying any fenceless system. “This kind of certification is one of the hardest things to achieve in our industry, and that is the point,” said Mark Gagas, chief operating officer of Sensory Robotics. “It is what lets a regulated manufacturer trust a fenceless system enough to put it on a real production line. The milestone is not the paperwork. It is the confidence it gives the people who work next to these machines every day.” See Unfenced Robot Demos at Automate Sensory Robotics was founded by CEO Chris Edwards and CTO Tristan Fogt, two technology veterans who arrived at industrial safety from an unlikely starting point: virtual reality gaming. The company has grown up inside Cincinnati’s research and innovation ecosystem and will introduce the SR-1 system at Automate 2026, offering live, unfenced robot demonstrations attendees can watch on a large projector screen. “Industrial robots were never designed to work next to people. They were powerful machines built to be isolated,” said Chris Edwards, CEO of Sensory Robotics. “What has changed is that the industry now has both the technology and, just as importantly, the certified proof that people and robots can share a space safely.”

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Mitsubishi electric automation wins gold in Control Engineering’s 2026 Product of the Year Awards for FRD800 VFD

Tue, 02 Jun 2026 14:08:24 +0000

Next-generation VFD is recognized for simplifying commissioning while improving efficiency, reliability, and sustainability across industrial applications. Mitsubishi Electric Automation, Inc. has announced that its FR-D800 Variable Frequency Drive (VFD) has been named the Gold winner in the Drives, Motion & Motor Control category in Control Engineering’s 2026 Product of the Year awards program. The honor reflects the FR-D800’s ability to address real-world challenges in industrial automation, including reducing setup time, lowering energy consumption, and improving system reliability. Introduced to the Americas in July 2025, the FR-D800 is a next-generation compact drive designed for fast setup and dependable performance. Simplified wiring, USB parameterization without main power, and built-in networking streamline installation and commissioning. FR-D800 also delivers precise control for both induction and permanent magnet motors, improving process consistency while reducing energy use and operating costs. An eco-conscious design lowers power consumption and CO₂ emissions, while advanced diagnostics and predictive maintenance help minimize unplanned downtime. “The FR-D800 was built to remove common barriers our customers face with drive implementation, whether it’s reducing commissioning time, energy efficiency, or gaining better visibility into system health,” said Tom Henfling, Product Manager for VFDs at Mitsubishi Electric Automation, Inc. “This recognition validates our focus on delivering practical, user-driven innovation that makes a measurable difference on the plant floor.” The Control Engineering Product of the Year program is judged in part by industry professionals, including engineers and system integrators, making the award reflective of the solutions that resonate most with users in the field. With its balance of performance, simplicity, and sustainability, the FRD800 is well-suited for a broad range of applications, including fans, pumps, conveyors, and general industrial systems.

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OMRON introduces new mast configuration options for OL-450S AMR

Tue, 26 May 2026 18:17:34 +0000

New configurations give manufacturers more flexibility to match automation with their environment. OMRON Robotics and Safety Technologies has announced expanded configuration options for the OL-450S Autonomous Mobile Robot (AMR), adding new mast accessories for cart and load carrier transport across production and intralogistics operations. The OL-450S is now available in a standard no-mast configuration, with optional 1.2 m mid-mast and 1.6 m full-mast accessories. These options give manufacturers and system integrators greater flexibility in how the robot navigates and localizes in facilities with varying ceiling heights, traffic patterns, layout constraints, and workflow requirements. Three configurations. More ways to deploy. The standard no-mast configuration keeps the OL-450S at its lowest profile while supporting safe, reliable cart transport in compact, height-constrained production spaces. It maintains route flexibility through narrow aisles, low door sections, overhead structures, and areas around fixed production equipment where added height could limit access. The mid-mast configuration adds elevated scanning for highly dynamic, high-traffic environments where improved localization and navigation are required, but vertical clearance remains limited. By raising the scanner above floor-level activity, it improves environmental visibility in shared spaces with moving carts, operators, and equipment while preserving access through elevators, doorways, and low overhead structures. For larger, busier, or more visually complex operations, the full-mast configuration provides the highest scanning position to maximize environmental v6isibility and navigation robustness where height constraints are not a limiting factor. By referencing stable features higher in the environment, it strengthens navigation performance across dynamic production and intralogistics spaces. Together, these configurations help manufacturers match the OL-450S to specific clearance, traffic, and workflow requirements. Production-ready by design The OL-450S is OMRON’s turnkey AMR solution for cart transport automation, combining a compact footprint, integrated lifting plate, and payload capacity up to 450 kg. With a 108 mm to 308 mm lift range, the robot can move under carts, lift them securely, and support existing material handling workflows with minimal infrastructure changes. Across all configurations, omni-directional mobility helps the OL-450S move laterally, rotate in place, and maneuver efficiently through changing facility layouts. Natural feature navigation, onboard sensing, and wireless charging support dependable operation with less manual intervention. For system integrators, the OL-450S also provides flexibility for application-specific cart designs. Its lifting plate can be raised, widened, or, within defined constraints, extended to support different payload dimensions and workflow needs while maintaining safety and stability. “With the expanded OL 450S configurations, we’re giving customers the flexibility to match the robot to their environment instead of forcing the environment to adapt to the robot,” said Mona Fahimi, Global Product Manager for OL 450S at OMRON. Centralized fleet management with FLOW Core Like all OMRON AMRs, the OL-450S is managed through FLOW Core, OMRON’s fleet management platform. FLOW Core gives users centralized control over robot traffic, task assignment, and fleet coordination from a single interface. The platform supports fleets of up to 100 mobile robots with different payload capacities, while real-time visibility into robot activity and workflows helps teams coordinate transport tasks across the facility. Expanding how manufacturers deploy automation “Manufacturers need automation that works within the realities of their production environment,” said Justin King, Vice President of Product Management, Marketing, and Business Development. “With the expanded OL-450S lineup, they can apply the same cart transport platform across a wider range of facility conditions and workflow demands.”

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Comau enters into a binding agreement to acquire Invent Smart Intralogistics Solutions

Mon, 18 May 2026 17:29:20 +0000

Comau announced today that it has entered into a binding agreement under which the company will acquire full ownership of Invent Smart Intralogistics Solutions (“Invent”) Following the transaction, Invent will be integrated into Comau’s ecosystem, contributing its expertise in intralogistics thanks to software and AI-driven solutions while also creating synergies with Automha Invent will continue to operate post-acquisition with the same structure, management and strategic vision in addition to enhanced growth prospects The strategic investment by Comau represents a further step in building an automation hub with Italian roots, advanced technologies and global presence Comau has signed a binding agreement for the acquisition of Invent, a Brazil-based company specializing in intralogistics and warehouse automation solutions, with a strong focus on e-commerce and high-throughput distribution environments. The closing of the transaction is subject to the satisfaction of customary conditions regarding transactions of this type, including necessary regulatory approvals, and is expected to occur in the third quarter of 2026. Under the terms of the agreement, Comau will acquire 100% of Invent shares. After the acquisition of Automha, the binding agreement to acquire Invent represents a further step in Comau’s international expansion strategy and growth plan, which focuses on expanding competencies through the integration of complementary technologies and expertise. The planned acquisition will complement the existing Comau–Automha ecosystem, reinforcing the companies’ fully integrated 360° automated warehouse and logistics offering. Combining Automha’s storage technologies with Invent’s intelligent orchestration software will allow Comau to further deliver fully integrated, AI-driven material handling solutions that span storage and order fulfillment to execution and intelligent flow management, thus accelerating implementation timelines while increasing system responsiveness and efficiency. In parallel, Invent will be able to scale-up and further develop its business by leveraging a broader geographical footprint and in-house technology competencies. Moreover, given that Comau and Invent are fully complementary, the relationship will strengthen the mutual portfolio of projects. The acquisition will extend Comau’s global operations, with an enhanced presence in Latin America and in the U.S. mid-market intralogistics segment, both of which are characterized by strong demand for automation and potential CAGR of 13% over the next three to five years. To ensure business continuity, Invent will continue to operate with the “Expanding Comau’s capabilities through innovative companies such as Invent is a central pillar of our international growth strategy aimed at diversifying our competencies and technologies in different markets,” said Pietro Gorlier, CEO of Comau. “After the full integration of Automha, a leading Italian solutions provider in the fast-evolving Intralogistics market, the acquisition of Brazil-based Invent will generate further synergies, adding yet another element to our ability to connect storage and material handling with production. This is another concrete step in strengthening Comau’s position as a global automation hub. “By joining Comau, Invent will gain the opportunity to accelerate its growth while expanding the reach of its intralogistics solutions within a broader, global automation ecosystem,” said Leonardo Araki, CEO of Invent. “This agreement also allows us to combine our expertise with Comau’s advanced automation capabilities, creating new possibilities to enhance innovation, broaden our scale, and deliver increasingly efficient and integrated logistics solutions to customers worldwide.”

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Monoflo International and Premix Group Collaborate to Expand ESD-Safe, Automation-Ready Packaging Solutions

Fri, 15 May 2026 13:19:09 +0000

Monoflo International and Premix Group announce a collaboration to support the increasing need for ESD-safe, automation-ready packaging solutions as manufacturers integrate more electronics and expand high-performance, automated operations across North America. “As more sensitive electronics move through automated systems, the need for reliable ESD protection continues to increase. By integrating Premix’s conductive material technology into our precision injection-molded containers, we’re enabling customers to protect sensitive components while maintaining the durability, consistency, and performance required in high-cycle automated environments.” Josh Albert, Director of Marketing, Monoflo International The collaboration connects Monoflo’s expertise in precision injection molding and reusable packaging design with Premix’s electrically conductive material technology. Together, the companies aim to reduce risks associated with uncontrolled static electricity across storage, handling, and transport—particularly in automated, high-throughput environments. As more sensitive electronic components move through automated systems, controlling static becomes an important part of maintaining overall system performance and product integrity. Monoflo brings decades of experience engineering reusable packaging solutions designed for automated material handling systems. From conveyor and robotic applications to ASRS and high-density storage, Monoflo containers are built to deliver consistent performance at scale. Integrating ESD-safe materials into these designs extends that performance into static-sensitive applications without compromising structural integrity or lifecycle durability. A key benefit of the collaboration is local availability. A key benefit of the collaboration is local availability combined with global expertise. Premix supplies materials from its manufacturing facility in Dallas, North Carolina, bringing over 40 years of experience in conductive polymer technology from Finland to the North American market. The modern, highly automated plant is designed for consistent, high-volume production, ensuring reliable quality, scalability, and supply security. Why ESD-safe logistics matters In automated, high-throughput manufacturing environments, static electricity can present operational and product-level risks. Uncontrolled charge can contribute to product damage, process disruptions, contamination issues, and safety concerns, especially when sensitive goods move through multiple supply-chain steps. While “antistatic” is often used as a general term, performance can vary depending on the approach and expected lifetime. Premix’s recent educational article highlights that terminology matters—and that temporary antistatic approaches differ from materials designed for more permanent static control, which is particularly relevant for reusable logistics items that must perform consistently over time. Across industries, ESD reusable packaging is commonly used in work-in-process movement, automated storage systems (ASRS and shuttle systems), kitting and sequencing operations, inter-plant transfers, and long-term electronic component storage. What Monoflo and Premix are bringing to the market. Together, Monoflo and Premix are delivering ESD-safe reusable packaging solutions engineered for automated, high-throughput environments where both mechanical performance and consistent static control are required. By combining Monoflo’s container design and manufacturing capabilities with Premix’s conductive material technology, customers gain solutions that meet both structural and electrical performance requirements. These solutions are well-suited for applications such as work-in-process movement in automated production lines, robotic handling, and automated storage systems where both mechanical performance and static control are essential. “We’re excited to partner with Monoflo International, a major player in reusable packaging. Premix brings four decades of experience in electrically conductive compounds, enabling Monoflo to offer ESD-safe packaging solutions designed to help protect both products and people throughout logistics and material handling,” says Jyrki Taiminen, General Manager, Premix Group Inc.

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Advanced automation for E-commerce and intralogistics

Mon, 27 Apr 2026 08:26:10 +0000

The rapid growth of e-commerce is transforming the organization of logistics centers. The increase in shipping volumes, the progressive fragmentation of orders and the demand for more sustainable packaging are imposing new standards of flexibility and control on warehouses. Coesia responds to this need with an integrated portfolio covering packaging, handling, and palletizing, positioning itself as a technology partner capable of operating consistently across the entire order fulfillment flow. “E-commerce has transformed the warehouse into an environment where every order is a case of its own. Different products, different formats, different timing, and the constant need to optimize every phase,” says Alessandro Parimbelli, CEO of Coesia. “The solutions we bring to LogiMAT come from this context: automation that adapts to the real flow of operations, not the other way around. Every shipment with empty space is a cost that someone ultimately pays — whether the manufacturer, the distributor or the planet. Our goal is to eliminate such costs through packaging that adapts to the product and delivers measurable results from the very day one. Our approach brings together the key elements of mechanical automation, digital integration and modular architecture. In this way, customers can configure lines that closely match their processes, improving operational efficiency and optimizing the use of packaging materials.” According to recent market analyses, the global market for automated e-commerce packaging solutions is expected to grow at a compound annual rate of over 16% in the next five years, driven by the need to reduce operating costs, increase fulfillment speed and optimize shipping volumes. Warehouses must be able to handle heterogeneous products in terms of size and characteristics while maintaining high standards for traceability, accuracy and speed in order preparation. Automation therefore represents a decisive factor in ensuring operational continuity, cost control and service quality.* System Digital – SELECTA SELECTA is System Digital’s solution — a Coesia Group company — for the automated handling of pre-formed paper bags in e-commerce fulfillment. The system is designed to eliminate one of the most common bottlenecks in packaging operations: the manual selection of the most suitable format for the product. Once it receives the dimensional data of the product from the customer’s management system or through direct acquisition via incoming scanning, SELECTA automatically selects the correct bag among the formats available in stock. The bag is then picked, opened and presented to the operator in an ergonomic position for quick loading. Once the product is inserted, the system performs the sealing, applies the shipping label and transfers the package to the outgoing line, ready for logistics. The result is a faster, more precise and more sustainable process. Packaging calibrated to the product means less material used, reduced shipping volumes and a customer experience cared for down to the last detail. SELECTA manages five bag formats — from Small (300×250 mm) to XXL (600×450 mm) — with productivity of up to 530 pieces per hour in a fully automated configuration. SELECTA will be physically displayed at Coesia’s Hall B – Booth B7519 for the entire duration of the exhibition. System Digital – ELEVA ELEVA is System Digital’s modular platform for the automated handling of corrugated cardboard boxes in intralogistics. The system integrates functional modules for box erecting, dynamic height adjustment, closing and labeling. The height-reduction module operates continuously rather than discretely, processing boxes with different bases in sequence without requiring mechanical changeovers between formats. ELEVA reads the height of the inserted product and automatically adjusts the cardboard, eliminating empty space, improving load stability and reducing transport costs. Throughput reaches up to 600 units per hour. The modular architecture is designed to evolve over time, with each module able to be operated independently or integrated into a complete line, allowing the system to be configured according to the available layout and the desired level of automation.

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Peak Technologies partners with Jacobi Robotics to Deliver Next-Generation Mixed-Case Palletizing Automation

Wed, 22 Apr 2026 10:05:06 +0000

The OmniPalletizer physical AI platform intelligently adapts to mixed-case variables and eliminates upstream complexities to save time and money Peak Technologies has announced its partnership with Jacobi Robotics. The collaboration brings AI-powered mixed-case palletizing to complex warehouses and distribution centers. Using the Jacobi OmniPalletizer – a physical AI platform – the need for upstream buffering, sorting and sequencing can be eliminated, driving unmatched operational efficiency. Combined with Peak Technologies’ deep expertise in enterprise technology integration, the turnkey solution can be deployed rapidly without disruptions to active workflows. This makes it ideal for a wide range of industries, including retail, grocery, beverage, fast-moving consumer goods (FMCG), parcel and third-party logistics (3PL) facilities. “Mixed-case palletizing is traditionally one of the most time- and cost-intensive workflows in warehouse environments, often forcing operations teams to trade off between automation and flexibility,” said Tony Rivers, president and CEO at Peak Technologies. “Our partnership with Jacobi Robotics eliminates that constraint by providing a fully packaged solution that adapts to real-world variability without adding upstream complexity.” Leveraging real-time motion planning, computer vision and self-learning AI, the OmniPalletizer continuously adapts to case variables without manual programming. The platform intelligently discerns product mix, packaging dimensions and arrival patterns while honoring operational rules such as heavy-to-light prioritization or crush limits. This flexibility enables it to efficiently build stable, dense and store-ready mixed-case pallets without changing upstream processes. Onboard digital twin technology allows users to validate system performance using their own historical data, providing clear performance insight from day one. Backed by Peak Technologies’ proven systems engineering, on-site integration and lifecycle support, OmniPalletizer can be deployed rapidly within complex brownfield facilities – providing a low-risk path from manual to automated mixed-case palletizing.

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Siemens and KION partner to shape the supply chains of the future

Tue, 21 Apr 2026 17:04:41 +0000

The partnership strengthens the resilience of supply chains and warehouses Siemens’ new simulation technology is being deployed in Europe for the first time KION and Siemens announce data collaboration Siemens and KION are making supply chains and warehouses future-ready with AI, automation and simulation technologies. The two companies have entered into a strategic partnership to digitalize complex intralogistics processes. The goal is to make operations more predictable and flexible, while improving productivity and resilience. The partnership centers on intelligent warehouses in which the digital and physical worlds converge. On-site cameras and sensors capture vast amounts of data, which is analyzed by artificial intelligence (AI). This data forms the basis of a digital twin for individual machines, entire systems and complete warehouses, enabling end-to-end process simulations. That means logistics companies can virtually test how changes to warehouse layouts impact overall throughput. As part of the partnership, KION will be the first company in Europe to use Siemens’ new Digital Twin Composer software. The solution enables multiple processes to be simulated in parallel and in real time – unlocking a previously unattainable level of efficiency and flexibility. “Supply chains today have to be efficient, but above all resilient,” said Cedrik Neike, Member of the Managing Board at Siemens AG and CEO of Siemens Digital Industries. “Together with KION, we are using a comprehensive digital twin and industrial AI to turn the warehouse from a physical hub into the digital nerve center of the supply chain – laying the foundation for greater resilience and flexibility.” “As The Supply Chain Solutions Company, KION orchestrates end-to-end solutions for its customers within warehouses and factories, and eventually across the entire supply chain. With Siemens as a strategic partner, KION is strengthening its ability to combine the digital and physical worlds at scale. This takes our digital twin-based solutions to a new level,” said Rob Smith, CEO of KION GROUP AG. Siemens first introduced Digital Twin Composer in January at CES in Las Vegas. The software acts as a modular toolkit for an AI-powered digital twin of factories and logistics. It allows users to create a new digital twin of their products, production facilities or processes and completely optimize it in the Industrial Metaverse, all powered by industrial AI, simulation and physical real-time information. Once a warehouse is operational, the Digital Twin Composer serves as a toolbox for continuously improving operations. The solution enables companies to rapidly simulate all aspects of their product or production data – both virtual and physical – in a secure, managed high-fidelity 3D experience, throughout the lifecycle of the product, process or facility. KION maps the planning, implementation and operation of its logistics solutions in its own software environment. Based on Siemens’ PLM software Teamcenter and the creation of a digital twin, KION manages logistics solutions across their entire lifecycle. This allows companies to simulate warehouses and processes early on, make data‑driven decisions and optimize operations by testing changes virtually before implementation. As part of their collaboration, Siemens and KION have agreed to exchange selected industrial data. KION contributes operational data and domain expertise from complex warehouse environments. This will accelerate the deployment of AI-enabled solutions in warehouses and supply chains. This typifies the data partnerships bringing Siemens closer to realizing an Industrial Foundation Model that will scale the benefits of industrial AI across industrial processes and domains.

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Integrion Automation announces CEO Transition

Fri, 17 Apr 2026 10:08:39 +0000

Craig Rossman to succeed Joe Gemma as CEO Integrion Automation has announced that Joe Gemma will retire from his role as Chief Executive Officer and transition to serve as Strategic Advisor to the company. Craig Rossman has been appointed Chief Executive Officer, effective February 18th. Gemma joined the organization three years ago, first serving as Chief Revenue Officer and later as CEO. During his tenure, he led the launch of Integrion Automation as a standalone brand and repositioned the business for long-term growth. Under his leadership, the company broadened the robotic platforms it integrates, expanded customer relationships, and increased the average automation project size by more than threefold. He also recruited and developed a dedicated leadership team to support Integrion’ s next phase of growth. “This transition reflects the strong foundation Joe helped build over the past three years,” said Peter Paras, Chief Executive Officer of Cornerstone Corporation. “He established Integrion as an independent brand, expanded our capabilities, and built a leadership team positioned for long-term growth. We are grateful for his leadership and pleased he will continue to support the business as a Strategic Advisor.” Gemma said, “It has been a privilege to help launch and lead Integrion during this important period. I am proud of the team we’ve built and the foundation now in place. As I step into retirement, I look forward to supporting Craig and the leadership team as the company continues to grow.” Rossman brings significant experience leading industrial and automation businesses. As CEO, he will focus on strengthening customer partnerships, building scalable processes, and continuing to develop the organization to support long-term growth. “With the foundation established, our priority is putting the customer at the center of everything we do and strengthening the processes, capabilities, and culture that will allow us to scale alongside them,” Paras said. “Craig brings the leadership and operational discipline to lead Integrion into its next chapter.” Rossman added, “Integrion has built strong momentum and a talented team. Our focus now is ensuring we consistently deliver for customers while structuring our teams and business to support lasting partnerships. I look forward to working alongside our associates and customers as we strengthen Integrion for the long term.” About Integrion Automation Integrion Automation delivers transformative automation solutions across diverse industries. With advanced engineering, exceptional service, and relentless innovation, Integrion enables customers to move from complexity to confidence. The company’s certified team specializes in automation consulting, machine design, installation, and lifecycle support, continuously shaping the future of industrial automation.

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Dematic Expands Flexible Automation Capabilities through GreyOrange Partnering Relationship

Wed, 15 Apr 2026 14:10:05 +0000

AI-powered capabilities help customers increase flexibility, optimize operations, and get more value from automation investments Dematic has announced a partnering relationship with GreyOrange to expand its flexible automation capabilities, providing scalable solutions for customers through distribution and fulfillment. Through this relationship, Dematic will offer GreyOrange’s GreyMatter®, an AI-powered platform that coordinates robots and workflows to improve speed and accuracy. “Today’s warehouse environments are more complex than ever, requiring seamless coordination between people, robots, and systems,” said Mike Larsson, Dematic president and KION executive board member. “Our partnering relationship with GreyOrange reflects Dematic’s commitment to delivering flexible, high-performance solutions that help customers adapt, and scale with confidence. By integrating GreyMatter, we’re extending our approach within flexible automation for a more unified integration capability that helps customers maximize existing investments while unlocking new levels of efficiency and agility.” Advancing Flexible Automation This partnering relationship represents an extension and acceleration of the Dematic software ecosystem, strengthening its ability to deliver flexible automation solutions by integrating the GreyMatter platform into Dematic’s existing software portfolio. Together, these capabilities connect diverse technologies and integrate activity across multi‑agent warehouse environments. By incorporating this capability within its software orchestration ecosystem, Dematic enables customers to better coordinate fixed automation, autonomous mobile robots (AMRs), and human workflows within a unified system. The result is greater operational visibility, real‑time optimization, and the flexibility needed to adapt as fulfillment operations evolve while maximizing the value of existing automation investments. Looking ahead, this relationship creates a foundation to explore a joint network-level vision, extending orchestration beyond the warehouse to enable real-time, execution-aware coordination of inventory, capacity, and order flows across distributed fulfillment nodes including instore environments. Key capabilities include: Unifying diverse automation technologies, robots, and human workflows across the warehouse Integration within the Dematic software orchestration ecosystem to extend capabilities across operations Hardware agnostic integration that supports flexible automation and multiple fulfillment models Improved throughput and operational visibility across complex workflows “Dematic is known for its innovation and experience in delivering automation solutions to the world’s most complex supply chains, and understands that the future of automation is flexibility,” said Akash Gupta, CEO of GreyOrange. “Together, we’re giving Dematic’s customers the ability to do more with the automation investments they’ve already made by orchestrating every robot, system, and person in their operation through a single AI-driven layer. That means greater throughput, smarter decision-making, and the freedom to keep expanding their fleets on their own terms, without limits.

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Thoro Unveils New Autonomous Solution Powered by Orbbec, Driving Scalable Material Handling Innovation

Wed, 15 Apr 2026 12:57:11 +0000

At MODEX 2026, North America’s leading supply chain and logistics trade show, industrial automation innovator Thoro unveils its latest modular autonomy stack —CoreFlex, a large-scale, infrastructure-free solution capable of supporting multiple types of industrial vehicles. Equipped with Orbbec’s 3D cameras, CoreFlex delivers significantly enhanced autonomous navigation, pallet handling, and obstacle detection, bringing new levels of efficiency and reliability to industrial automation. CoreFlex integrates high-quality sensors, lightweight autonomy compute, and standardized plug-and-play interfaces, all unified under Thoro’s autonomy software, fleet management, and cloud platform. This full-stack approach lets OEMs accelerate time to market, reduce costs, and scale a single autonomy solution across multiple robot types without rebuilding from scratch. Orbbec’s Gemini 336 stereo 3D camera is critical to making this versatile architecture a reality: Precise Depth Perception: Equipped with the MX6800 depth engine, Gemini 336 provides high-quality depth data, enabling smoother navigation and precise pallet handling. Robust Performance in Complex Environments: Enhanced active infrared imaging delivers reliable depth sensing under varying lighting conditions, reflective surfaces, and dynamic scenes. Modular Compatibility: Compact design and standardized interface perfectly match CoreFlex’s cross-platform architecture. Reliable and Consistent: Demonstrates high consistency across deployments, reducing edge-case failures and ensuring operational efficiency. Patrick Mondi, CEO of Thoro states, “When sensor performance is exceptional, the software fully delivers on its design intent. We commit to providing OEMs worldwide with safe, scalable, and easy-to-use industrial autonomy solutions. Orbbec’s superior hardware and software capabilities give us the confidence to scale applications, and we are excited to expand into new vehicle types and deployment scenarios.” Brad Suessmith, Robotics Sales Manager at Orbbec, adds, “CoreFlex demonstrates the tremendous potential of modular autonomous systems. The chip-level depth sensing capability of Orbbec enables CoreFlex to achieve stable and efficient autonomous operations even in complex warehouse environments. We look forward to accelerating the industry’s shift toward intelligent, automated operations together.”

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Idealworks establishes U.S. Headquarters in Greenville, South Carolina, as North American Demand Accelerates

Tue, 14 Apr 2026 13:37:01 +0000

Idealworks has announced the establishment of Idealworks Inc., its U.S. legal entity headquartered in Greenville, South Carolina. The expansion marks a significant milestone in the company’s international growth and reflects increasing demand from North American manufacturers, particularly in the United States. With more than 1,700 AMRs and AGVs already in operation worldwide, Idealworks enters the U.S. market as an established provider of scalable automation solutions. The new U.S. headquarters strengthens the company’s ability to serve customers locally while expanding its footprint across North America. The move accelerates Idealworks’ existing U.S. business and establishes a permanent local presence. Responding to Growing North American Demand Idealworks has been active in North America for several years, building a track record of successful deployments and customer relationships prior to establishing a dedicated U.S. entity. The creation of Idealworks Inc. formalizes this presence and enables closer collaboration with customers and partners on the ground. Existing U.S. customers include Toyota North America in Georgetown, Kentucky, and BMW Manufacturing Co. in Spartanburg, South Carolina. These deployments demonstrate the company’s ability to deliver and scale automation solutions in highly complex automotive production environments. Beyond automotive, Idealworks supports customers across manufacturing and logistics sectors where coordinated robotic fleets are critical to operational efficiency. One Partner for End-to-End Automation Idealworks provides an integrated offering to industrial automation, combining hardware, software, and services into a single solution. As an end-to-end orchestrator of robotic logistics operations, the company enables customers to manage and scale heterogeneous fleets of mobile robots with Idealworks serving as the single accountable partner. This approach is built on a clear performance promise: delivering reliable, scalable automation outcomes in complex industrial environments. At the center of this offering is the Idealworks Orchestration System (Idealworks OS) integrated with NVIDIA Omniverse libraries and the Mega Omniverse blueprint, designed to ensure interoperability across multi-vendor fleets. In a market where interoperability remains an unsolved problem for most operators, Idealworks’ commitment to open standards is a core differentiator. The company is also actively contributing to the development of VDA 5050, the open communication standard for AGVs and AMRs, supporting greater flexibility and vendor independence for customers. Idealworks is part of the Munich-based Agile Robots Group, a global leader in physical AI, providing access to an established network of engineering expertise and service infrastructure across the United States. Locations are in Palo Alto, California, and Auburn Hills, Michigan; the latter was added with the acquisition of Krause Automation, a leader in manufacturing automation. The company is also actively engaged in key industry networks, including Material Handling Industry (MHI) and Mobile Automation Group (MAG), further strengthening its position within the North American automation ecosystem. Through its technology collaboration with NVIDIA, Idealworks integrates NVIDIA libraries, frameworks, and blueprints to bring advanced artificial intelligence, robotics, and simulation capabilities into its platform. This collaboration supports the development of digital twins and simulation-driven deployment models, helping customers optimize automation strategies before implementation. Markus Schmermund, Chief Commercial Officer at Idealworks, said: “North America is a key market for Idealworks, and establishing our U.S. entity brings us closer to our customers. We’ve proven the scalability of our solutions in some of the world’s most demanding production environments. With Idealworks Inc., we are strengthening our local presence and ensuring we can support customers with the speed, proximity, and accountability they expect.” Greenville: A Strategic Location Greenville, South Carolina, sits in the heart of the Southeast’s advanced manufacturing corridor. The region offers proximity to leading automotive OEMs, tier-one suppliers, and industrial operators. With BMW Manufacturing Co. already an Idealworks customer in neighboring Spartanburg, the region is familiar territory. Greenville gives Idealworks Inc. proximity to existing customers and a natural base for growing the pipeline across the Southeast and beyond. To mark the launch of Idealworks Inc., the company will participate in two major industry events for supply chain, material handling, and automation: MODEX (April 13-16, Atlanta) and Automate (June 22-25, Chicago). At both events, Idealworks will showcase its orchestration platform, portfolio of AMRs and AGVs, and simulation capabilities.

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Duravant announces Pyramid as new company name

Fri, 10 Apr 2026 13:41:13 +0000

Following the acquisition of Matthews Automation Solutions. New Pyramid brand identity to debut at MODEX 2026 in Atlanta. Duravant LLC has announced Pyramid as the new company name for the business formerly known as Matthews Automation Solutions, following the acquisition completed on December 31, 2025. Pyramid is a leading provider of Warehouse Execution System (WES) and Warehouse Control System (WCS) software, controls, and integration services. Through established products including Pyramid Director, NEXUS, Compass CORS, and Lightning Pick pick-to-light technologies, the company delivers flexible, scalable automation that supports efficient material flow and order fulfillment across omnichannel, ecommerce, and advanced warehouse environments. “We are excited to announce the rebrand of our company to Pyramid,” said Gary Cash, Senior Vice President and General Manager of Pyramid. “Our trusted product brands have been delivering warehouse solutions for over 30 years, and now, under the Pyramid name, we add a powerful software and controls layer to Duravant’s industrial automation portfolio—bringing even more comprehensive capabilities alongside the conveyor, parcel, packaging and fulfillment technologies customers rely on to keep operations moving.” The transition to the Pyramid name will strengthen how the organization works with customers, integrators, and partners. Pyramid will continue to implement systems as it has in the past—drawing on its expertise in controls, warehouse execution software, and light-directed fulfillment systems—alongside trusted partners, integrators, and Duravant operating companies. “Within the unified organization, we are excited to extend the reach of our signature pick-to-light software and systems to more applications by drawing on Duravant’s broader industrial and material handling automation expertise—helping more organizations boost speed, accuracy, and scale,” said Mike McManus, General Manager of Pyramid’s Lightning Pick operations. Duravant will formally introduce the Pyramid name at MODEX 2026, taking place April 13–16, 2026, in Atlanta, GA. Attendees are invited to visit Pyramid at Booth B15922 and Duravant’s other material handling companies at Booth B11319 to experience the latest advances in warehouse automation technology and solutions. The MODEX exhibit will feature warehouse execution software, light-directed picking, put wall sortation, robotics and AS/RS capabilities, and conveyor controls.

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Swisslog expands pallet ASRS portfolio with the AgileStore 4-way shuttle for flexible, high density pallet storage

Wed, 08 Apr 2026 15:05:19 +0000

Swisslog is expanding its automated storage and retrieval portfolio for pallet solutions with AgileStore, a next generation roaming pallet shuttle (4-way shuttle). The system is designed to maximize storage density, optimize space, and enable flexible, fully automated material flows. With AgileStore, Swisslog completes its pallet ASRS portfolio. It strengthens the company’s ASRS offering by adding a roaming pallet shuttle system alongside its established PowerStore bi-directional pallet shuttle system and Vectura pallet stacker crane. Flexible, high-performance warehouse automation AgileStore enables multidirectional travel—forward, backward, cross-aisle, and vertical. This allows each shuttle to move independently across the system and improves how pallet movement is managed. The 4-way shuttle supports flexible pallet storage and adapts to changing demand. It is particularly effective in warehouse environments with irregular geometries, where traditional aisle-based systems limit flexibility. It enables high-density storage with dynamic access across deep lanes and mixed SKU environments, without the need for structural changes. The roaming shuttles work with integrated lift systems that move both shuttles and pallets between racking levels, supporting efficient load transfer and storage. Each shuttle can reach any location in the system, reducing manual interventions and supporting dynamic routing and workload balancing. This also improves space utilization across the warehouse. As part of a pallet ASRS system, AgileStore uses automation and control software to manage storage and retrieval, reducing forklift use, and maintain inventory accuracy. “Warehouses today need automation systems that go beyond traditional shuttle limitations,” said Alexander Leitner, EVP Strategy & Markets, Swisslog. “The roaming pallet shuttle moves across aisles and levels, enabling efficient pallet handling, and scalable performance as storage needs evolve.” System capabilities and applications Swisslog is partnering with Eurofork as the supplier of roaming pallet shuttle technology and automation systems. Eurofork has already deployed multiple installations worldwide, demonstrating strong market adoption, reliable warehouse operations, and proven automation performance. The system supports a wide range of pallet types, including EURO, Industry, CHEP Block, CP1, CP2, CP3, and GMA. It handles loads up to 1,500 kg, ensuring safe storage and full load control. AgileStore operates in both ambient and cold storage environments, down to -30 °C, making it well-suited for food & beverage, grocery and 3PL providers that require dependable pallet storage and accurate inventory. In cold storage environments, the system controls traffic, load sequencing, and pallet flow to protect goods, maintain throughput, reduce forklift travel, and minimize manual handling. “With its reliable performance in both ambient and deep-freeze environments, AgileStore delivers the versatility that today’s diverse warehouse operations demand,” said Maurizio Traversa, CEO Eurofork. Software integration and scalable design AgileStore integrates seamlessly with Swisslog’s software ecosystem, supporting warehouse automation and real-time control for pallet storage and inventory visibility. The control software of the roaming pallet shuttle with advanced traffic management optimizes the system’s performance across shuttles and lifts, while storage and retrieval strategies are executed via control interfaces to Swisslog’s intralogistics platform SynQ (or any standard WMS software). These software capabilities work towards ensuring accurate inventory control across the warehouse, maximizing both space utilization and operational reliability. Underlying all of this is a modular design built around purpose-built racking, highspeed lifts, and roaming shuttles, each with continuous WiFi connectivity for a safe, coordinated operation. This architecture scales readily as storage needs evolve, making AgileStore equally suited to current demands and future growth.

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igus autonomous mobile robot platform is easy to configure and deploy

Mon, 23 Mar 2026 13:01:17 +0000

igus has introduced its ReBelMove Pro modular, customizable autonomous mobile robot (AMR) which promises simple configuration with flexible superstructures, easy commissioning and cost savings. ReBelMove Pro integrates quickly into various industrial processes without any programming experience. This compact AMR boasts a high speed of 6.5 miles per hour, carries up to 550 pounds and can pull more than 1,980 pounds of payload. Navigating its surroundings using LIDAR, 3D sensors and a RealSense camera, ReBelMove Pro can map more than 2,150 square feet in under three minutes! And one charge can last for a full eight-hour workday. Programming the unit’s movements takes as little as 15 minutes without coding skills. In addition, ReBelMove Pro integrates with IT systems with many well-known open interfaces, and it works with popular fleet management tools. A variety of attachments can outfit the ReBelMove Pro for a host of tasks in assembly workstations, material transport and logistics, order picking, and more. Priced at $46,989, ReBeLMove Pro can be significantly more cost-effective than competing models and is available via the igus RBTX marketplace.

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AI-Powered analytics solution to optimize batch production

Mon, 23 Mar 2026 12:53:30 +0000

TwinThread has announced the release of Perfect Batch, an AI-powered manufacturing analytics solution designed to optimize batch production processes by empowering manufacturers to standardize and consistently replicate their best performing or “golden batches”. Unlike legacy systems that rely on passive alerts and static manual settings, Perfect Batch applies industrial AI to dynamically identify ideal batch proﬁles from historical data and actively recommend actions for increasing efficiency. This enables organizations to rapidly shift from reactive firefighting to proactive optimization in a matter of weeks – not months or years. Perfect Batch At-a-Glance Rapid Speed to Value: Perfect Batch connects to existing batch execution systems and automatically interrogates past data to build digital twins and apply models in hours. Dynamic Perfect Profile Learning: Instead of setting limits manually, Perfect Batch dynamically learns ideal control limits and process centerlines, based on actual process capability and historical performance. Unlocked Hidden Capacity: Granular cycle time analysis identifies bottlenecks and lost production time, facilitating capacity improvements from existing assets without new capital investment. Optimization by Exception: Automated alerting and issue diagnosis empowers operations teams to focus on solving problems without getting bogged down with endless troubleshooting and investigations. Optional Closed-Loop Action: Thread Builder, a real-time workflow engine that works with Perfect Batch, automates anomaly responses, performs automatic diagnoses, and can trigger specific corrective actions automatically. Automated Compliance: Tailored for regulated industries, Perfect Batch provides automated material tracking, quality and yield conformance, and audit-ready histories. Perfect Batch furthers TwinThread’s position as a complete industrial AI platform. By continuously monitoring and simultaneously optimizing five key dimensions—utilization, cycle time, quality, process control, and yield—operations teams gain actionable intelligence that helps them drastically reduce investigation times, minimize waste, and accelerate continuous improvement activities. Available in both Simple Batch and Complex Batch tiers, the solution scales easily to meet the needs of process manufacturers of all sizes. “This solution’s core promise is to empower operations teams to deliver the ideal batch every time, regardless of recipe, shift, or variations in raw materials,” says Erik Udstuen, co-founder and CEO at TwinThread. “By completely automating the discovery of hidden capacity and enabling proactive optimization, we are giving manufacturers the power to eliminate inconsistencies and maximize financial performance of their existing assets.” Beyond the plant floor, Perfect Batch helps drive strategic and collaborative alignment across organizations’ entire manufacturing portfolios by providing a global view of asset utilization and batch-making performance. As a result, the platform serves as a single source of truth for cross-functional teams. This offers a common lens that operations teams, engineering teams, and supply chain leaders can all use to identify, prioritize, and proactively execute improvement initiatives that optimize the deployment of capital across the supply network.

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Dematic Redefines Warehouse Intelligence with Launch of Command Center

Thu, 19 Mar 2026 14:08:21 +0000

Advanced analytics solution will be unveiled at LogiMAT 2026 and showcased at MODEX 2026. Dematic has announced the Command Center, a vendor-agnostic, centralized intelligence platform for warehouse operations. The solution unifies real-time monitoring, AI-enhanced decision support, and operational analytics into a single interface to help distribution and fulfillment centers better understand and manage complex operations. “Warehouse operators have more data at their fingertips than ever before, but data alone doesn’t drive performance,” said Chris Steiner, senior vice president, product management, Dematic. “Dematic Command Center brings together information from automation, software systems, and manual processes to create a unified layer of operational intelligence for confident decision making. With the ability to quickly understand not just what happened but why, teams can resolve issues faster and keep their operations running at peak performance.” Addressing the Data Gap in Modern Warehouses Modern warehouse environments generate large volumes of data from automation equipment, warehouse software, and enterprise systems. However, this information is often fragmented across multiple vendors and monitoring tools, making it difficult for operators to quickly diagnose issues and understand what is driving performance changes. How Dematic Command Center Supports Warehouse Operations The platform helps distribution and fulfillment operations: Make more confident decisions with centralized analytics and performance visibility Detect emerging issues early to strengthen operational resilience and protect productivity Resolve issues faster by identifying the root causes behind performance disruptions Optimize resources and workflows through better understanding of operational patterns Maintain throughput and service levels with real-time monitoring and operational insights Connect existing systems and automation technologies to create a unified operational view without replacing current technology investments Scale operations with confidence through cloud-based infrastructure designed for enterprise reliability Built on Experience Dematic Command Center incorporates operational insights derived from the company’s experience across more than 9,000 automation projects worldwide. This helps the system recognize patterns in warehouse performance and guide operators toward the most effective responses. The initial release delivers unified operational visibility and insights across warehouse environments. Future releases will expand on this foundation with enhanced AI decision support, advanced orchestration, and warehouse data twin modeling with what-if analysis, giving single and multi-site operations the tools to translate insights into coordinated decisions. Dematic will showcase its Command Center at upcoming trade conferences, LogiMAT (Hall 1/H61) and MODEX (Booth B11919), where attendees can experience live demonstrations of the platform.

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The Strategic Advantage: Why Modularity Defines the Future of Sheet Metal Automation

Wed, 18 Mar 2026 10:00:11 +0000

In sheet metal manufacturing, the transition to automation has evolved from a competitive edge into a fundamental operational imperative. In a landscape defined by razor-thin margins, persistent labor shortages, and an escalating demand for high-level customization, the strategic question for fabricators is no longer whether to automate, but how to execute that transition with precision. The advantages of automation are clear: it reduces the need for manual labor, minimizes human error, increases throughput, and ensures consistent quality. Conversely, fabricators reliant on manual processes encounter bottlenecks that hinder productivity and growth, limiting their ability to adapt to market shifts. Despite these benefits, many businesses remain hesitant to adopt automation. The inhibiting factors are understandable. There is a palpable apprehension surrounding the costs, risks, and perceived complexity of overhauling a production line. The fear of “getting it wrong” often leads to paralysis. Much of this complexity stems from the sheer number of pathways available. Should a shop begin by installing a single high-performance machine to achieve the biggest immediate return? Should they pursue incremental process improvements, adding one component at a time? Or is the right answer a full-scale “greenfield” project that creates or converts the entire production line in one fell swoop? The answer is that there is no single right answer for everyone. For most manufacturers, the most effective path is a phased, modular approach that lets them start small, build confidence with early wins, and expand as production requirements and budgets grow. This is where the concept of how you automate becomes as critical as how much or how fast you do it. A key success factor in navigating this effectively, whether you are installing a single laser cutter or building a fully automated factory, is modularity. Modularity: The Architecture of Flexibility At its core, modularity in sheet metal automation is about architectural foresight. It is not just about buying machines that can physically connect to one another; it is about a design philosophy that governs the entire manufacturing ecosystem. It also creates a practical roadmap for phased automation, so shops can move from a single machine to a fully connected system over time, instead of in one disruptive leap. In practice, modularity operates on two distinct levels. First, it concerns the attributes of each individual component. Each asset, from laser and punching machines to automated loading, unloading, and sorting components, must be designed for seamless integration. This ensures that both the flow of material and flow of information are synchronized with precision. This “future-proof” architecture allows individual units to function as part of a cohesive, evolving system rather than as isolated tools. Second, it concerns the nature of the whole ecosystem. The system itself must be engineered to accept new modules without requiring a complete teardown or conflicting with existing workflows. When we view automation through the lens of modularity, we stop seeing machines as isolated islands of production. Instead, we see them as building blocks in a fluid, evolving organism. This perspective is critical because it shifts the focus from short-term capacity fixes to long-term strategic capability. The Key Benefits of a Modular Approach Why is this architectural approach so critical for modern fabricators? Modularity directly impacts the bottom line by enhancing flexibility, equipment effectiveness, and business process optimization. 1. Flexibility The primary advantage of modularity is flexibility. In the past, rigid automation lines were designed for high-volume, low-mix production. If the market shifted or a product line was discontinued, the entire line often became obsolete. A modular solution, however, can be tailored to meet a fabricator’s unique needs and resources. It allows a business to adapt to evolving demands without discarding previous investments. If a shop starts with a standalone laser and demand grows, they can add a loading/unloading robot. In markets like data centers, for example, a fabricator might begin with enough capacity to produce a few hundred racks per day, with a clearly defined plan to add modules as orders climb into the 400–600‑unit‑per‑day range. Modularity makes that growth a series of manageable steps instead of a binary choice between “too little” and “far too much” automation. If demand shifts toward complex forming, they can integrate a panel bender. This ability to scale and adapt protects capital investment against market shifts, ensuring that the factory floor remains relevant regardless of what the sales team brings in. 2. Accelerating Material Flow Modularity enhances Overall Equipment Effectiveness (OEE) by speeding up material flow and increasing valuable “green-light time” for sheet metal fabricators, no matter their automation path or stage. Removing Bottlenecks Fabricators typically begin their automation journey by addressing their single biggest bottleneck or most labor-intensive process. This targeted approach avoids large, multimillion-dollar commitments in favor of a modest initial investment that delivers the most significant impact. It allows them to demonstrate ROI, gain experience, and build confidence. Modularity then enables them to protect and build on this investment in the future as they add components like load/unload systems and additional machines. The process is controlled and incremental, not an all-or-nothing leap, ensuring that the first step is designed for future adaptability and growth. A Journey from Cells to a Connected Line One HVAC manufacturer, for instance, began with dozens of standalone punching machines, shears, and press brakes arranged in traditional cells, each staffed by an individual operator. Over several years, they transitioned to a modular line anchored by automated panel bending, followed by a punch‑shear combination machine and a Night Train–fed material handling backbone. Today, a small team runs what used to require many more operators across multiple cells, with panels moving from raw sheet to finished form in a fraction of the time and with far less manual handling. Automating Material Handling Consider a standalone laser cutter. Without automation, a significant portion of its available time is spent waiting for an operator to load a raw sheet or unload finished parts. By layering on material handling capabilities, such as a compact loading/stacking system, fabricators can dramatically shift this dynamic. In typical implementations, green‑light time can climb from roughly

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